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Silicone flat gaskets are reliable sealing solutions known for their excellent resistance to extreme temperatures, flexibility, and suitability for applications requiring hygiene and food safety compliance. They are custom-cut from flat sheets of silicone material to fit specific flange shapes and sizes.
Key Features and Benefits
Extreme Temperature Resistance: Silicone offers superior performance across a broad range from approximately -75°C to +200°C (-100°F to +392°F), with special grades extending even further, making them ideal for high-heat environments.
Flexibility and Resilience: The material's elastic properties allow it to conform well to uneven surfaces to create effective seals and absorb vibrations, while maintaining its properties over time.
Hygiene and Food Safety: Many silicone grades are FDA-approved, non-toxic, odorless, and tasteless, making them ideal for sensitive applications in food processing, medical devices, and pharmaceuticals.
UV and Weather Resistance: Silicone offers excellent resistance to ozone, UV radiation, and general weathering, ensuring a long service life in outdoor applications.
Chemical Resistance: It provides good resistance to hot water, steam, some chemicals, and oils, although it is not recommended for use with concentrated solvents or petroleum-based fuels and oils.
Electrical Insulation: Silicone is an effective electrical insulator, suitable for various electronic and electrical sealing applications.
Common Materials and Properties
Silicone gaskets can be made from solid silicone rubber or sponge/foam silicone, depending on the required compression and sealing force.
Solid Silicone Rubber: Used for applications requiring a durable seal with specific compression characteristics and higher pressure resistance.
Silicone Sponge/Foam: Offers a softer, more conformable seal, ideal for low-force applications or where space variation needs accommodation.
Applications
Due to their robust properties, silicone flat gaskets are used across a wide range of industries:
Food and Beverage Processing: Widely used in pipes, equipment, and sealing components that require frequent cleaning and must comply with strict hygiene standards.
Medical and Pharmaceutical Equipment: Employed in medical devices, sterilizers (autoclaves), and lab equipment for their cleanliness, non-toxicity, and temperature resistance.
HVAC Systems: Used for sealing ducts, access panels, and components in heating and cooling systems where resistance to temperature fluctuations is needed.
Electronics and Lighting: Serve as weather seals and insulators in outdoor enclosures and lighting fixtures due to UV resistance and temperature tolerance.
Industrial Ovens and High-Temperature Equipment: Ideal for sealing industrial ovens, heat exchangers, and other machinery operating in high-heat environments.